At Rio Beton's concrete batching plant in Monzuno, Italy, cement discharge from silo relied on a compressed-air fluidisation system — functional, but demanding in terms of maintenance: worn nozzles, pipes clogged with cement, and interventions only possible with an empty silo.
The switch to DUPLOCON SILO eliminated the need for air pipes and nozzles in the cone area, reducing the number of components exposed to wear and simplifying daily operations. Installation was carried out on the existing silo through a mechanical adaptation at the cone — making DUPLOCON SILO a viable option for both new installations and revamping projects.
After a short commissioning phase, discharge performance improved measurably. With a vibrator cycle of 10 seconds ON / 10 seconds OFF, the system delivered consistent flow continuity and a slightly higher discharge rate than before — with no material leakage reported over 3–4 months of operation.
The operational impact went beyond efficiency: fewer components to inspect, less risk of cement leakage, and a cleaner, safer working environment around the silo.